連續式熱裂解油化系統
Continuous Pyrolysis to Oil System
最大化產出，最小化足跡。終極的熱裂解技術
Maximizing Yield, Minimizing Footprint. The Ultimate Pyrolysis Technology.
Q1: What is "Waste Plastic Pyrolysis Technology"? How does it differ from traditional waste disposal?
A1: Our technology utilizes an oxygen-free, micro-positive pressure environment (300-400°C) to efficiently decompose complex long-chain polymers—such as waste tires, waste plastics, and mixed plastics—into valuable low-sulfur recycled oil (close to diesel grade), carbon black, and combustible gas. Unlike traditional incineration or landfilling, we achieve total waste circularity, significantly reducing carbon emissions while creating substantial economic value.
Q2: What types of waste can Pioneer's pyrolysis equipment process?
A2: Our systems offer exceptional feedstock adaptability. We efficiently process a wide range of materials, including:
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Various Waste Plastics: Such as PP, PE, PS, and Nylon, with oil yields reaching 75%–90% (Specific Gravity: 0.75-0.83).
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Waste Tires: Decomposing into approximately 45% pyrolysis oil, 35% carbon black, 10% steel wire, and 10% combustible gas.
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Mixed Plastics & Low-Temperature Meltable Waste: We successfully transform these complex materials, which are widely considered the most difficult to process in the industry.
Q3: What is the quality of the "Recycled Oil," and what are its applications?
A3: Through molecular reinforcement and restructuring, our recycled oil is highly refined and characterized by its "lightweight" properties and low sulfur content (under 50ppm, far superior to the national standard of 5,000ppm).
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Direct Fuel Substitute: It can be used directly in high-energy machinery such as cargo ships and heavy equipment without emitting black smoke.
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Energy Saving & Carbon Reduction: Aligned with global sustainability trends, it provides enterprises with an eco-friendly and cost-effective fuel alternative.
Q4: How does Frontier's equipment ensure "Safety" and "Emission Reduction"?
A4: Safety and environmental protection are our core missions. Our equipment features multiple layers of protection:
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Zero-Pollution Production: Utilizing vertical pyrolysis technology in a fully enclosed environment to ensure no pollutants are released.
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High-Safety Engineering:
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Superior pressure-sealed integrity.
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Micro-negative pressure operation with an automatic emergency discharge safety lock system.
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Equipped with automatic ignition devices for safer operation.
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Zero Exhaust Emissions: Our unique Gas Recovery & Combustion System recycles 5%–10% of the combustible gases produced during the process to reheat the system. This results in zero emissions and significantly lowers your operational costs.
A5: Our Focus (Summary)
Key Advantages & System Features
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Fully Automated Continuous Production: Featuring a continuous feeding and slag discharge system, our equipment achieves fully automated operation. This significantly reduces labor costs while maximizing production capacity.
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Superior Energy-Saving Design: Our unique heating shell design and high-performance thermal insulation ensure maximum energy efficiency and minimize heat loss.
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High-Reliability Reactor: The pyrolysis reactor has undergone specialized treatment to completely eliminate common industry issues such as wall fouling (sticking), material blockage, and vapor lock, ensuring stable, long-term operation.
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Modular Implementation & Turnkey Solutions: From empty factory planning to equipment installation and stable operation, we provide Turnkey Plant Exports and comprehensive technical services, helping clients launch production rapidly.
Process Flow: Waste Plastic-to-Oil
LDPE
PP/PE/PS
Power Generator
Recycled Oil Product
Pyrolysis-to-Oil System
Crusher
Drier/Pelletizer
Conveyor
Washer
Waste Plastic Types and Conversion Rates
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Conversion Rate
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Practical Applications
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Video Introduction