High-Precision Automated Vision Counting and Packaging Machine
Summary
Traditionally, screws and small parts were counted using weight-based scales. However, this method is often inaccurate due to slight variances in individual part weights.
Our equipment utilizes CCD Vision Counting, which displays the parts on-screen for direct verification. By replacing estimation with visual confirmation, the inventory process becomes simpler, more transparent, and highly reliable. Since the system mimics the human eye's counting method, it has no specific restrictions on the material, density, color, or shape of the objects.
How to achieve high-speed counting and packaging?
The system uses high-speed light sensors to perform line-scan imaging on objects in motion. This generates a projected trajectory of each product, which is then processed by a core computational engine using highly optimized vision algorithms. Synchronized control mechanisms ensure that every count is translated into precise output.
Extreme Precision：With superior software algorithms, the system effectively distinguishes between overlapping materials. It leads the industrial counting field with a precision rate of up to 99.95% for hardware and fasteners.
High-Speed Performance：Unmatched efficiency for small components. For items such as shirt buttons, silver contacts, or micro-screws, the system can reach a counting speed of up to 30,000 pieces per minute while maintaining absolute accuracy.
Flexible Switching (High Mix, Low Volume)：Designed for modern manufacturing environments, our system features a one-key clearing function and rapid material-switching capabilities. It is the perfect solution for production lines that handle multiple product types in small batches.
Intelligent Learning (AI Calibration)：The equipment features a powerful self-learning function. It can automatically identify the parameters of a new counting object. With minimal manual correction, the parameters can be saved instantly, allowing for rapid deployment and easy switching between different product profiles.
Scope of Application
Finished Products
Q: Is your product suitable for high-speed vision counting and packaging? 📦
📩 Feel free to call or email us for a professional consultation.
Practical Applications
測試重點｜Testing Highlights
多樣化材質測試 (Multi-Material Test)
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Simultaneously tested heavy Industrial Hardware and delicate RAM Chips.
一致性結果 (Consistent Results)
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Identical counts across multiple runs, proving near-zero error rates.
突破秤重限制 (Overcoming Weighing Limits)
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Eliminates errors caused by individual weight variances (tolerances) in traditional scales.
技術優勢 | Technical Advantages
不限材質 (Material Agnostic)
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CCD vision technology is unaffected by material, color, shape, or density.
極高精準度 (Ultra-High Precision)
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Industry-leading accuracy of 99.95%+ for industrial components.
智慧化學習 (Smart Learning)
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Self-learning system with one-key switching for rapid production changes.
結論 | Conclusion
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大幅節省人力與時間 (Significant Labor & Time Savings)
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杜絕出貨錯誤 (Eliminating Shipping Errors)
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降低客訴與售後成本 (Reducing Complaints & After-Sales Costs)
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優化庫存控管 (Optimized Inventory Control)